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Red Meat processing plants - FRESH FROZEN

Red Meat processing plants

Red Meat processing plants

Red Meat processing plants

HYGIENIC WASTE AND BY-PRODUCT HANDLING SYSTEMS FOR RED MEAT PROCESSING PLANTS

MariMatic’s red meat waste management systems are present in some the most technologically advanced slaughterhouses in the world today. The system can be tailored to suit the needs of different pig, beef or other red meat processing plants.

Our product range includes e.g. vacuum conveying systems for waste and by-products, spinal cord and rest fat removal systems, high hygienic product vacuum conveying systems, central cleaning systems and mobile vacuum systems. Our Fresh Frozen CIP solution, automatic washing for vacuum conveying system, enables turning by-products into sellable goods.

 

 

Fresh Frozen solutions are always built according to your specific needs for the following processes:

1. Central vacuum cleaning system for cleaning floors and machinery
2. Collection of blood from the bleeding area
3. Head masks (high risk)
4. Blood and trimmings from transfer area
5. Genitals and tail ends
6. Skin (separate system)
7. Blood from head removal (high risk)
8. Saw dust (high risk)
9. Spinal cord removal (high risk)
10. Trimmings from organ removals
11. Carcass fat
12. Restfat removal
13. Pluck fat from pluck sorting room
14. Gut fat from gut room
15. Trimmings and neck cleaning
16. Carcass trimming
17. Small trimmings from carcass inspection
18. Organ inspection to high risk offal
19. Organs to pet food from organ inspection
20. Intestines to high risk offal

Improved profitability and lower processing costs
Free your production area from bins and say goodbye to waste and by-product load peaks.

Improved hygiene
The waste is immediately removed from the working area as it is generated.

Prevents cross contamination
No cross contamination between clean and dirty area. High hygiene solutions available for edible products.

Advanced sorting possibilities
New business opportunities by turning waste into sellable by-products.

Excellent ergonomics and working safety
The disposal funnels can be located where the work is carried out, reducing the need for operators to lift over stretch to reach anything.

Handling even more demanding materials
Spinal cord and rest fat removal as well as skin conveying are also possibilities with the Taifun system, engineered to the last detail.

Easy processing line integration
In most cases Taifun can be installed without major changes to the current facilities.

The scaleable solution for your needs
Build a new or retrofit your existing production facility from one or more of these solutions.

 

Fresh Frozen’s Main Features

Ejectors

The ejector is a compressed-air driven vacuum system, has no moving parts, is completely made of stainless steel, can withstand water, moister and even solids, is easily cleanable and requires minimum maintenance. The energy usage of ejector driven systems is related to the amount of material it conveys and the distance it is transported through the piping system.

Cleaning – rinsing system

An integrated self-cleaning automatic rinsing system further enhances operations and hygiene, and simplifies maintenance. The automatic washing system will be switch on after production. Warm water is fed into each suction point and funnel and then sucked through the pipeline to the separator. Additionally, detergent can be added either automatically or manually. Also, the separator is rinsed with a rotary washing nozzle. Washing balls can be sucked through the pipes for mechanical cleaning.

Conveying edible products

Material destined for human consumption requires high levels of hygiene in all stages of the production. The patented Taifun CIP (Cleaning-in-Place) for high hygiene facilities guarantees that the level of hygiene and safety are maintained throughout the system. All components of the system have been approved for use in food production and comply with the EU laws and regulations on surface hygiene.

For any inquiries regarding product information, technical consultation, and purchasing methods, please contact:

FRESH FROZEN SOLUTIONS LIMITED

Address: Level 1, 26 St Heliers Bay Road, St Heliers, Auckland, New Zealand

Hotline: +64 29 125 7575

 

 

 

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