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Fixed Weight Cutting - FRESH FROZEN

Fixed Weight Cutting

Fixed Weight Cutting

3D PACK FIXED WEIGHT SLICER

NTDPS-340 / NTDPD-340

ZEUS Single / ZEUS Dual

 

                                      

●High-speed fixed weight slicing of pork belly, loin, and other thinly sliced meats!

●Supports fixed thickness, fixed weight, and pack fixed weight.

Selectable between fixed thickness, fixed weight, and pack fixed weight

Three modes are selectable: “fixed thickness mode” where the thickness of each slice is constant, “fixed weight mode” where the weight of each slice is constant, and “pack fixed weight mode” where each pack’s weight is constant.

 

Weight accuracy ±5%

Introducing technologies established in the Libra series, such as weight measurement and shape recognition by 3D non-contact measurement. With weight accuracy of ±5% (when the number of slices is 5 or more per pack), the pack fixed weight mode allows for the creation of beautiful products simply by placing them on a tray without the need for weight matching or reworking, which is essential in the production of packaged products.

 

Yield of over 99% is achieved

The structure around the meat box has been modified to reduce meat scraps and achieve a yield of over 99%.

 

The state and alignment after slicing is even more beautiful

The newly developed peeling mechanism mounted on the circular blade prevents the sliced meat from stretching and further improves the appearance of the product to be served by laying the meat on the conveyor.

 

Single and dual lineups

Two lineups: Single (conveyor with a width of 340 mm x 1) and Dual (conveyor with a width of 160 mm x 2). The dual type has individual conveyor control, which allows for fixed weight slicing of materials of different types and shapes at once. Since the settings can be made individually for the left and right conveyors, new product creation and operations can be realized, such as performing thin and thick slices at the same time.

 

Easily connected with our automatic dishing robot “SCORPION”.

Meat dishing operation can be automated by connecting with our product, automatic dishing robot CM-230 SCORPION. Furthermore, since it can be connected to packaging and price labeling machines, it can automate the entire process of making sliced meat packs, from raw material input to shipping.

NTDPS-340/NTDPD-340 Specifications

Machine Dimensions W1219 x D2894 x H1515mm
Machine Weight About 580kg
Weight Accuracy ±5% (when each pack is more than 5 slices of meat)
Slice Applicable Temperature -2℃~+4℃
*Varies slightly depending on the thickness,texture and shape of the meat
*Tempering is required for thin slicing
Slice Thickness 1~40mm
Slicing Performance Single
・Pack fixed weight 800 pack/hr(10 intermittent slices per pack)
・Portion slice 5000 pcs/hr
Dual
・Pack fixed weight 1600 pack/hr(10 intermittent slices per pack)
・Portion Slice 10000 pcs/hr
*When 2 slabs of meat are fed
Sliceable Dimensions Single
W340 x H180 x L600mm
Dual
W160 x H180 x L600mm

3D Measuring Instrument

Unit Dimensions W875 x D1629 x H1427mm
3D Measuring Instrument Weight About 200kg
Line Dimensions W1219 x D4437 x H1515mm

 

3D FIXED WEIGHT SLICER

NTD-300

LIBRA 300C

 

 

                         

 

●Large volume fixed weight slicing of wide ingredients such as beef steak!

●Large volume fixed thickness slicing of thin slices such as belly and loin products!

Improving product value with non-contact measurement

The shape is read by the displacement sensor without contact, which is hygienic and will not deform the product. The product value is not compromised because the product is not stressed. After the material is weighed, simply place it on the meat-feeding belt conveyor and press the start switch.
The shape of the material is read by two displacement sensors in the upper and lower sections, and slicing starts automatically.

 

High speed fixed weight slicing

The shape of the meat rod is read by the 3D measuring instrument before slicing, eliminating the need for weight feedback and enabling fast fixed weight processing.
The number of consecutive slices, intermittent slices, and spacing of slices can be freely arranged on the conveyor.

 

LCD touch panel for easy operation

Adopts a color touch panel that is easy to view and operate. There are no difficult settings, and anyone can easily perform fixed weight slicing.

 

Improved sanitation

The meat box area opens wide and the round blade area is also clear, making it easier to clean. In addition, the standard liquid (alcohol and distilled water) spraying device keeps the round blade area clean.

 

Four-part top presser to hold large meat rod firmly

In order to hold even the large meat rod firmly, it is equipped with four-part top presser.

 

NTD-300 Specifications

Machine Dimensions W1073 x D1487 x H1787mm
Machine Weight About 600kg
Motor Capacity For round blade: 1.5kW,For revolution: 0.75kW,For feeder: 0.75kW (AC servo)
Power Consumption 0.082kW (50Hz/60Hz no load)
Sliceable Dimensions W300 x H180 x L600mm
Slicing Performance Fixed weight slice: Maximum 5000 pieces/hr *Assuming the slab of meat is 500mm long and 12mm thick
Regular slice: Maximum 9000 pieces/hr * Cannot perform meat shaving
Slice Thickness (0)~50mm
Slice Applicable Temperature -2℃~+3℃
*Varies slightly depending on the thickness,texture and shape of the meat
*Tempering is required for thin slicing
Air Supply 0.5MPa 42L/min tube outer diameter 8mm

3D Measuring Instrument

Unit Dimensions W779 (belt 390mm) x D1673 x H1397mm
3D Measuring Instrument Weight About 203kg
Motor Capacity For sensor direct drive: 0.03kW x 2 (AC servo)
For 3D measuring instrument conveyor: 0.09kW x 2 (brushless motor)
Conveyor Speed 0~13m/min

Conveyor

Conveyor Dimensions W615 (belt 350mm) x D1703 x H911mm
Conveyor Weight About 53kg
Motor Capacity 0.09kW
Conveyor Speed 0~22m/min

 

3D Fixed Weight Slicer

NTD-165

LIBRA 165C

 

                         

 

The new era of fixed weight slicer.

A high-speed fixed weight slicing system that allows a small number of people to process a large amount of material is now available!

NTD-165 Features

High Speed Fixed Weight Slice

The shape of the meat rod is read by the 3D measuring instrument before slicing, eliminating the need for weight feedback and enabling fast fixed weight processing.
The number of consecutive slices, intermittent slices, and spacing of slices can be freely arranged on the conveyor.

 

Improving product value with non-contact measurement

The shape is read by the displacement sensor without contact, which is hygienic and will not deform the product. The product value is not compromised because the product is not stressed.

Rounded blade for stable sharp cutting

Our unique round-blade eccentricity technology achieves outstanding sharpness. Semi-automatic grinding is performed by a special grinding device to maintain stable sharpness. The position of the blade can be changed which makes it last 3 times longer than the normal round blade.

LCD touch panel for easy operation

Adopts a color touch panel that is easy to view and operate. There are no difficult settings, and anyone can easily perform fixed weight slicing.

Max.250 pcs/min. high speed regular slice

It can be used to slice a wide range of foods in fixed thickness, from grilled pork loin to grilled meat products.

NTD-165 Specifications

Machine Dimensions W903 x D948 x H1730mm
Machine Weight About 310kg
Motor Capacity For round blade: 0.4kW
For feeder: 0.4kW (AC servo)
Power Consumption 0.52kW (50Hz/60Hz no load)
Sliceable Dimensions W165 x H100 x L600mm
Slicing Performance Fixed weight slice: Maximum 6000 pieces/hr *Assuming the meat rod is 500mm long and 12mm thick
Regular slice: Maximum 250 pieces/min
Slice Thickness (0)~50mm
Slice Applicable Temperature -2℃~+3℃
*Varies slightly depending on the thickness, texture and shape of the meat
Air Supply 0.5MPa 4.8L/min tube outer diameter 8mm

3D Measuring Instrument

Machine Dimensions W770 (belt 390mm) x D1677 x H1557mm
Machine Weight About 210kg
Motor Capacity For sensor direct drive: 0.03kWx2 (AC servo)
For 3D measuring instrument conveyor: 0.09kWx2 (brushless motor)
Conveyor Speed 0~13m/min

Conveyor (Standard 1m)

Conveyor Dimensions W373 (belt 220mm) x D1209 x H946mm
Conveyor Weight About 45kg
Motor Capacity 0.09kW
Conveyor Speed 0~22m/min

 

3D Frozen Fixed Weight Slicer

NTD-300F

LIBRA 300F

 

                                 

Large volume fixed weight slicing of wide frozen ingredients such as beef sirloin!

NTD-300F Features

High Speed Fixed Weight Slice

The shape of the meat rod is read by the 3D measuring instrument before slicing, eliminating the need for weight feedback and enabling fast fixed weight processing. The number of consecutive slices, intermittent slices, and spacing of slices can be freely arranged on the conveyor. Ideal for fixed weight slicing of beef rib roast steaks and sirloin steaks. Of course, regular fixed thickness slicing can also be performed. *End loss ejection refers to the last irregularly shaped portion of the material without slicing it. The ejected portion can be used as raw material for other products.

 

Improving product value with non-contact measurement

The shape is read by the displacement sensor without contact, which is hygienic and will not deform the product. The product value is not compromised because the product is not stressed.

 

Improving safety level

Each safety cover is equipped with a safety sensor for improved safety.

 

Mechanism to firmly hold even for big frozen ingredients

The top presser, side presser and claws firmly hold the frozen ingredients to prevent uneven slicing thickness. Once the slicing process is completed, the hold to the ingredients are automatically released and the remaining ingredients are ejected onto the conveyor.

 

Equipped with a curl suppression device

Equipped with a device that reduces the curling of frozen food after slicing. Post processing is smooth.

 

Improved sanitation

The meat box area opens wide and the round blade area is also clear, making it easier to clean.

 

NTD-300F Specifications

Machine Dimensions W1068 x D1824 x H1792mm
Machine Weight About 690kg
Motor Capacity For round blade: 1.5kW
For revolution: 1.5kW
For feeder: 0.75kW (AC servo)
Power Consumption 0.83kW (50Hz/60Hz no load)
Sliceable Dimensions W300 x H180 x L600mm
Slicing Performance Fixed weight slice: Maximum 5000 pieces/hr (when upper and side pressers are not used)
Maximum 2700 pieces/hr (when upper and side pressers are used)
*Assuming the slab of meat is 600mm long and 12mm thick
Slice Thickness (0)~35mm
Slice Applicable Temperature -5℃~-2℃
*Varies slightly depending on the thickness, texture and shape of the meat
Air Supply 0.5MPa 105L/min tube outer diameter 8mm (when cleaning 50L/min )

3D Measuring Instrument

Machine Dimensions W779 (belt 390mm) x D1673 x H1397mm
Machine Weight About 225kg
Motor Capacity For sensor direct drive: 0.03kW x 2 (AC servo)
For 3D measuring instrument conveyor: 0.09kW x 2 (brushless motor)
Conveyor Speed 0~13m/min

Conveyor

Conveyor Dimensions W666 (belt 350mm) x D1688 x H1152mm
Conveyor Weight About 105kg
Motor Capacity 0.09kW
Conveyor Speed 0~25m/min

 

3D FROZEN FIXED WEIGHT SLICER

NTD-165F

LIBRA 165F

 

                    

Fixed weight slicer with frozen food specifications is now available!

A high-speed fixed weight slicing system that allows a small number of people to process a large amount of material is now available!

NTD-165F Features.

High speed fixed weight slicing

The shape of the meat rod is read by the 3D measuring instrument before slicing, eliminating the need for weight feedback and enabling fast fixed weight processing.

 

Improving product value with non-contact measurement

The shape is read by the displacement sensor without contact, which is hygienic and will not deform the product.

 

Chucking to hold frozen foods securely

The claws automatically hold the frozen ingredients firmly to prevent uneven slicing thickness
Once the slicing process is completed, the hold to the ingredients are automatically released and the remaining ingredients are ejected onto the conveyor.

 

Rounded blade for stable sharp cutting

Our unique round-blade eccentricity technology achieves outstanding sharpness. Semi-automatic grinding is performed by a special grinding device to maintain stable sharpness. The position of the blade can be changed which makes it last 3 times longer than the normal round blade. The blades are made for slicing frozen food.

 

LCD touch panel for easy operation

Adopts a color touch panel that is easy to view and operate. There are no difficult settings, and anyone can easily perform fixed weight slicing.

 

Max.250 pcs/min. high speed regular slice

It can be used to slice a wide range of foods in fixed thickness, from grilled pork loin to grilled meat products.

NTD-165F Specifications

Machine Dimensions W911 x D1326 x H1587mm
Machine Weight About 306kg
Motor Capacity For round blade: 0.4kW
For feeder: 0.4kW x 2 (AC servo)
Power Consumption 0.56kW (50Hz/60Hz no load)
Sliceable Dimensions W165 x H100 x L600mm
Slicing Performance Fixed weight slice: Maximum 5000 pieces/hr
*Assuming the meat rod is 500mm long and 12mm thick
Fixed thickness slice: Maximum 15000 pieces/hr
Slice Thickness (0)~50mm
Slice Applicable Temperature -5℃~-2℃
*Varies slightly depending on the thickness, texture and shape of the meat
Air Supply 0.5MPa 39L/min tube outer diameter 8mm

3D Measuring Instrument

Machine Dimensions W779 (belt 390mm) x D1542 x H1397mm
Machine Weight About 205kg
Motor Capacity For sensor direct drive: 0.03kW x 2 (AC servo)
3D unit conveyor: 0.09kW x 2 (brushless motor)

Conveyor (Standard 1m)

Conveyor Dimensions W373 (belt 220mm) x D1209 x H1002mm
Conveyor Weight About 51kg
Motor Capacity 0.09kW
Conveyor Speed 0~22m/min

 

Fixed Package Weight Slicer

NPS-200PT

LIBRA

 

Anyone can weigh and pack quickly and neatly!

●Automatically aligns the weight of the slice products, and it matches the length of the tray perfectly! So anyone can create a great looking product in no time.

●A wide range of products can be produced (standard slicing, fixed package weight slicing, and single piece fixed weight slicing functions).

●End loss ejection improves yield and work efficiency.

●Can slice up to 500 packs/hr in fixed weight mode (2mm thick pork belly in 1 pack at 150g).

●*Performance varies depending on the weight setting.

●Can slice up to 300 pcs/min in fixed thickness mode.

 

Producing various products with Libra

Fixed package weight slicing mode

Not only does it align with the desired weight, but the sliced products come out to match the tray dimensions, saving the worker the trouble of neatly lining up each pack with the weighing machine.
The pilot lamp function notifies the worker if the weight is within the range. Of course, the worker can set the desired weight range.

 

Normal slicing mode

Like our conventional machines, this mode can perform continuous slicing or intermittent slicing at a rate of 300 pcs/min but without the weight alignment.

 

Single piece, two pieces fixed weight slicing mode

The single piece fixed weight slicing mode is ideal for slicing pork cutlets and others. For those who value speed over weight, user can also slice in the two pieces fixed weight slicing mode.

 

End loss ejection improves yield and work efficiency.

The last irregularly shaped portion of the material can set to be ejected without slicing, which can be used as raw material for other products. The length for ejection can be set to any desired length between 0 mm and 200 mm.

 

Setting of “L” (length) dimension to match the size of the tray pack. (*”L” setting range is between 70mm ~ 310mm)

(The “L” dimension remains the same even if the number of pieces changes).

 

NPS-200PT Specifications

Machine Dimensions W1210 x D1841(if including conveyor D3100) x H1840mm
Machine Weight 565kg
Motor Capacity For revolution: 0.75kW
For round blade: 0.75kW
For feeder: 0.4kW (AC servo)
Power Consumption 1.05kW (50Hz/60Hz no load)
Sliceable Dimensions W300 x H150mm
Slicing Performance Consecutive slice: 300 pieces/min
Fixed pack weight: Maximum 500 packs/hr (2mm thick pork belly in 1 pack at 150g) *Varies by slicing weight and thickness
Single piece fixed weight slice: 15 pieces/min
Two pieces fixed weight slice: 28 pieces/min
Slice Thickness Regular slice: (0)~20mm
Fixed pack weight: (0)~10mm
Single piece fixed weight slice: (0)~20mm
Slice Applicable Temperature -2℃~+3℃
*Varies slightly depending on the thickness, texture and shape of the meat.
Air Supply 0.5MPa 65L/min tube outer diameter 8mm
*Except when using the enclosed air gun.

Conveyor (1st Conveyor)

Conveyor Dimensions W815 (belt W420) x L660 x H847mm
Conveyor Weight 68kg
Motor Capacity For converyor: 0.06kW
Conveyor Speed 0~20m/min

Conveyor (2nd Conveyor)

Conveyor Dimensions W675 (belt W420) x L1630 x H992mm
Conveyor Weight 70kg
Motor Capacity For converyor: 0.09kW
Conveyor Speed 0~20m/min

 

For any inquiries regarding product information, technical consultation, and purchasing methods, please contact:

FRESH FROZEN SOLUTIONS LIMITED

Address: Level 1, 26 St Heliers Bay Road, St Heliers, Auckland, New Zealand

Hotline: +64 29 125 7575

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